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HW-2000 Vehicle-mounted Silent Hot Melt Kettle

The vehicle-mounted hot melt kettle (also known as a vehicle-mounted hot melt kettle) is the core equipment for road marking construction. It heats and melts the powder coating into liquid before marking. Its core advantages lie in efficiency, flexibility and economy.

    Basic parameters

    Dual-Cylinder Large Capacity Design
    This mainstream vehicle-mounted hot melt kettle features a dual-cylinder structure (2000 kg), with a single cylinder capacity of up to 1000 kg. These two cylinders simultaneously melt material, enabling continuous operation and significantly improving construction efficiency. This is particularly suitable for large-scale road marking projects.

    Fast Melting Technology
    Equipped with a high-efficiency temperature-controlled and imported  burner and a combustion chamber system, this system achieves comprehensive fuel atomization and high-oxygen combustion, increasing melting speed by over 30% compared to traditional equipment and shortening construction cycles.

    Hydraulic Intelligent Mixing System
    The hydraulic transmission features continuously variable speeds and powerful forward and reverse mixing, preventing paint buildup and clogging, ensuring uniform melting.

    Excellent Quietness
    Through optimized core component structures, operating noise is effectively controlled, meeting the needs of construction in noise-sensitive areas (such as residential areas and areas around schools and hospitals), minimizing disruption to the environment and residents, and expanding application scenarios.


    Truck technical parameters

    Truck Type

    JAC

    Fuel Consumption

    ≥ 11.4

    Small Crane Load Capacity

    ≤ 500kg


    2T diesel temperature control kettle parameters

    Engine

    Vehicle Power

    Electronic Systems

    DC 12V Power Supply

    Internal Structure of the Kettle

    Double-layer Pot Wall to Control the Fire Path

    Windproof Observation Hole, Air Heat Transfer, Durable and Non-Deformable Pot Bottom.

    External Structure of Kettle

    Stainless Steel Housing, Vertical Paddle Stirring. Energy Device. The Equipment Itself has an Energy Exhaust Device to Prevent Energy Loss.

    Hydraulic Transmission System

    Multi-way Integrated Hydraulic Control Valve, Forward and Reverse Stirring, Stepless Speed Change

    Hydraulic Oil Tank

    ≥50

    Diesel Tank

    ≥100

    Heating System

    Temperature Controlled Burner, 50,000 Kcal, Fuel Consumption is About 4L Per Hour, Dual Furnaces can be Controlled Separately, Electronic Control Automatically Adjusts the Temperature

    Kettle Capacity

    1000kg*2

    Size

    5995*2200*2750 mm

    Weight

    4160kg


    A vehicle-mounted hot melt kettle (also known as a vehicle-mounted hot melt kettle) is a core piece of equipment for road marking. It heats and melts powder coating into a liquid form before marking. Its core advantages lie in efficiency, flexibility, and cost-effectiveness, as follows:

    1.Efficient Construction Capabilities

    Dual-Cylinder Large Capacity Design
    The mainstream vehicle-mounted hot melt kettle adopts a dual-cylinder structure (such as the 2000 model), with a single cylinder capacity of up to 1000kg. The dual cylinders melt the material synchronously, supporting continuous operation and significantly improving construction efficiency. It is especially suitable for large-area marking projects.

    ‌Rapid Melting Technology
    The use of direct injection high-efficiency burners, combined with the combustion chamber system, achieves full fuel atomization and high-oxygen combustion. The melting speed is increased by more than 30% compared with traditional equipment, shortening the construction period.

    ‌Hydraulic Intelligent Mixing System
    Hydraulic transmission with stepless speed change and strong stirring in forward and reverse directions can avoid paint deposition and blockage, ensure uniform melting of paint, reduce manual intervention, and monitor and control the speed.

    Vehicle Power System
    Can use a car power engine of about 200kw.

    Retarding System
    It can slow down and stabilize at the same speed to ensure stable construction on the vehicle.

    Computer System
    Unique automatic temperature control (LCD display), speed control, oil temperature, forward and reverse rotation, and other system controls.

    Hot Oil System
    Can be heated and kept warm by thermal oil.

    2.Flexibility and Adaptability

    Easy Vehicle-Mounted Mobility
    The equipment is mounted directly on a construction vehicle, eliminating the need for secondary loading and unloading. It can be quickly moved to various locations, such as highways, urban roads, and underground garages, making it particularly suitable for decentralized or emergency construction. Annual inspection exemption.

    Optimized Design for Special Scenarios
    Garage-Specific Kettle: A low-profile design facilitates entry and exit from underground multi-story parking garages.
    Small single-cylinder kettle (such as the 300 model): Flexible for marking small areas such as residential parking spaces and service areas.
    Nighttime Construction: Avoids diesel engine noise, allowing for convenient nighttime construction in residential areas.

    3.Economic and Environmental Advantages

    Optimized Energy Costs
    The annular insulation layer (three layers of flame-retardant material) reduces heat loss, improving combustion efficiency by 20% in diesel mode and reducing overall energy consumption by 15%-30%. The entire equipment utilizes a single, on-board engine, eliminating the need for an auxiliary engine, resulting in a quieter operation.

    Long Life and Low Maintenance
    The kettle body utilizes a high-temperature-resistant cylinder, and key components (such as the hydraulic motor) are reinforced with a load-resistant design. This results in a low failure rate and maintenance costs of only 60% of those of traditional equipment.

    Environmentally Compliant
    Exhaust emissions meet environmental standards, producing no harmful gases, making it particularly suitable for construction in sensitive urban areas.

    4.Safety and Stability

    Intelligent Protection Mechanism
    Equipped with an overload relief valve, it automatically shuts off pressure abnormalities, preventing equipment damage caused by misoperation.

    Strong Structural Stability
    The frame-type body and suspended cylinder design ensure uniform heating, prevent local deformation, and extend service life.

    Unique Combustion Chamber
    The combustion chamber design ensures stable and high-power combustion.


    5.Expanded Applications

    In addition to road marking, it can also be used for:

    Crack Repair: Used in conjunction with a caulking machine to repair irregular cracks in asphalt pavement.
    Industrial Applications: Applications such as hot-melt adhesive lamination and automotive parts bonding.


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